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Roller Forming by Orbitform

Orbitform logo2

 

What is Roller Forming, you ask?

Roller Forming is a non-impact process using a spinning Roller-head with two or more rollers to apply a symmetrical force to the part. Roller forming is used for flaring, forming a lip, crimping, or forming a groove in cylindrical parts too large for other processes. Assembly applications include: water pumps, bearings, ball joints, air bag canisters, electrical sensors, fuses, solenoids, and parts where a groove or lip is needed, such as sealing the end of a tube.

As a general rule, 90% of Roller Forming applications are between 3/8″ and 6″ in diameter. Wall thickness can vary from 1/32″ to over 1/4″ depending on the type of material. The Roller-head RPM and advance rate are controlled by Orbitform’s standard Powerhead to precisely form the material. The Powerhead can also be configured with an integrated Load Cell and LVDT for process monitoring and control, along with a Thru-Spindle Pressure Pad for part clamping during the forming process. For static Roller-heads, typical cycle times range from 3-5 seconds depending on the application.

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Roller Forming can:

Replace crimping
Cold form with precise control
Satisfy cosmetic requirements on assembled parts
Form both inside and outside diameters simultaneously
Be used in work cells and automated assembly

If you’d like more information on roller forming or Orbitform, call us at 203 881 3013, or email us at [email protected] or go to Orbitform.com.

Orbitform manufactures standard and custom riveting and assembly systems
Production-Components represents the leading manufacturers for assembly, test and assembly equipment.

 

Orbitform is coming to our area Aug 11-15

Orbitform logo2

Kevin Haueter from Orbitform wants to know what YOU do!

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Orbitform’s Kevin Haueter and Production Components’ Scott White are scheduling meetings in our area (New England) Aug 11-15.  If you’d like to meet with them, please contact us at [email protected] or call us at (203) 881 3013.

 

Orbitform is a solution-based manufacturer of assembly equipment designing products based on your goals! Three new products have been designed to improve quality and increase your bottom line.

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New products for permanent part assembly:  

 

 Orbitform’s 840 series is the world’s largest PNEUMATIC orbital riveter capable of delivering up to 12.700 pounds of forming force at 100psi, and forming rivets greater than .750″ diameter.

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Orbitform’s Servo-Driven Powerhead offers precision control, variable advance and retract rates, and a range of forming forces for the most delicate to the most technically demanding assembly applications.  Clean-room compliant and reduces cycle times.

 

Orbitform’s Hot Upset Riveting Machine is capable of forming hardened rivets, creating a high torque-resistant joint with increased hole-fill.
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A few great reasons to meet with Orbitform:
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  • – You design or manufacture products requiring assembly
  • – You have an assembly application you would like to review
  • – You have Orbitform equipment, and would like us to evaluate it for optimal set-up
  • – You have other riveting equipment in your facility and would like a competitive quote on service parts and tooling
  • – You don’t know Orbitform, and would like to learn more about our Products, Processes, and Services
  • – You don’t have time to tour our facility in Jackson MI, so please allow us to visit yours!

Not available Aug 11-15?  No problem, contact us anyway and we’ll arrange a more convenient time. For more information, visit: 

www.orbitform.com

or

www.production-components.com.

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To schedule an appointment with Kevin and Scott, please contact Rob Hames at (203) or email us at [email protected]
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We look forward to meeting with you soon!

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Rob Hames

Director of Business Development

Production Components, Inc.

Office: (203) 881 3013

Cell: (203) 444 9168  

Free Webinar: Introduction to EtherMark™: EtherNet/IP for Marking Devices

Free Webinar: Introduction to EtherMark™: EtherNet/IP for Marking Devices

With the introduction of the patent-pending EtherMark™ from Mecco®, marking systems can now connect and communicate directly with factory floor

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PLCs, saving time and money on custom programming and eliminating the need for fragile PCs on the shop floor. Like the rest of the factory machinery, the marking equipment is now controlled by the PLC via Ethernet/IP, using only one command for marking a job file.

Join us for this free webinar where we will cover what EtherNet/IP is, how industrial EtherNet is used in a networked factory, and how to install a laser or dot peen marking system into a production cell using the revolutionary EtherMark™ solution. Continue reading

Production Components Exhibiting at The Mfg4 show in Hartford, CT May 6-8

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Production Components is proud to announce that we will be an exhibitor at The Mfg4 Show at The Connecticut Convention Center in Hartford, CT. May 6-8, 2014 Continue reading

Mecco offers A Free Webinar: Introduction to EtherMark™: EtherNet/IP for Marking Devices

Free Webinar: Introduction to EtherMark™: EtherNet/IP for Marking Devices

Mecco
With the introduction of the patent-pending EtherMark™ from Mecco®,

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programming and eliminating the need for fragile PCs on the shop floor. Like the rest of the factory machinery, the marking equipment is now controlled by the PLC via Ethernet/IP, using only one command for marking a job file.

ethermark

Join us for this free webinar where we will cover what EtherNet/IP is, how industrial EtherNet is used in a networked factory, and how to install a laser or dot peen marking system into a production cell using the revolutionary EtherMark™ solution. Continue reading